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About Pick Modules
A pick module is an engineered racking system that integrates several pieces of material handling and storage equipment, including pallet flow racks, mezzanines, carton flow racking, and conveyors. Some pick module systems can facilitate over 100,000 orders per day, processing millions of units each week.
The goal of a pick module is to optimize flow efficiency. Palletized loads move via gravity before being broken down into cartons and pieces. Products are then sent to pick areas, where they’re packed and shipped to the customer.
Pick modules can be designed for manual picking, automated systems, or a hybrid of both. Whether you're integrating powered conveyors or relying on warehouse staff, pick modules help streamline order fulfillment, reduce walking time, and lower labor costs.
Benefits of Pick Modules
As a comprehensive fulfillment system, pick module systems
offer some great benefits:
Reduced Labor Costs
Pick modules centralize storage and picking into a streamlined, multi-level system. By reducing travel time and minimizing manual handling, they help cut labor hours and boost overall operational efficiency.
Increased Pick Speed
Designed for speed and organization, pick modules reduce bottlenecks and support faster fulfillment. With inventory positioned for quick access, teams can complete more pick orders in less time with fewer errors.
Automation Capabilities
Pick modules can be built to support conveyors, sorting systems, and other automation tools. Whether partially or fully automated, these systems help scale operations and keep up with growing demand.
Customized Design
No two warehouses are the same, and pick modules can be tailored to your inventory, order volume, equipment, and layout. This custom approach maximizes space and aligns with your exact workflow needs.
Maximizing Vertical Space
With multi-level configurations, pick modules take full advantage of your facility’s height. They allow for dense, high-capacity storage without sacrificing accessibility or flow on the warehouse floor.
Pick Module Applications
Warehouse pick module systems enhance picking efficiency and help consolidate storage in a range of settings. Here are a few common applications of this type of equipment:
- E-commerce fulfillment
- Retail distribution centers
- Third-party logistics (3PL)
- Grocery and food distribution
How to Design a Pick Module
Pick modules combine multiple types of storage and material handling equipment into one efficient system. With so many components, design is everything — and getting it right can transform your operations. For a deeper dive, check out our blog on building the ideal pick module.
Have Questions About Pick Modules?
Not sure whether a used pick module would be the right fit for your warehouse or distribution center? Call us at 888.294.5022 or contact us online to discuss your options.
Things to Consider Before Purchasing
Pick modules are a major investment, but they can deliver big gains in efficiency and productivity. Before you buy a used pick module system, it’s important to consider a few key factors to ensure it fits your space, workflow, and operational goals.
What Do You Need?
Determining your storage and picking requirements is the first step in selecting the appropriate pre-owned pick module system. Consider the following aspects:
- Space utilization: While pick modules consolidate equipment, they still take up a large footprint. Always make sure you have enough room for the pick module and worker and lift truck traffic.
- Inventory characteristics: A pick module design should enhance your current workflows and fit your specific inventory. Do you need to manage palletized products? Cartons or boxes? Evaluating your inventory needs can help determine what equipment you need.
- Automation: If your existing warehouse management system leverages automation, make sure this software/workflow is compatible with your pick module installation.
Your Budget
Consider your budgetary constraints when building a pick module, including the following:
- Quality and durability: Pick modules are a significant investment, so it's important to choose equipment built to last. Buying used pick modules from a trusted supplier can help you save money without compromising on reliability.
- Installation and maintenance costs: When investing in a modular shelving system, be sure to account for installation expenses like labor, equipment, and permits. Ongoing maintenance and routine safety inspections are also essential for long-term performance.
- Scalability and future expansion: Choose a pick module that can grow with your operation. A scalable system that’s easy to extend or reconfigure can save time and money as your storage needs change.
At East Coast Storage Equipment, we’re always interested in quality used equipment. Whether you’re unloading an entire pick module or just a few pallet rack beams, our team offers fair market pricing and a hassle-free process.
Looking to Sell Used Pick Module Racking?
Maximize Picking Operations With Quality Used Pick Modules
Pick modules are first-in, first-out (FIFO) multi-level systems designed for high-volume order fulfillment. They typically include pallet racking, carton/case flow, and conveyor or sortation systems. With various interchangeable styles and brands, pick modules offer versatile, efficient material handling solutions.
Highly Customized Pick Module System Options
Their modular, customizable design is one of the best features of pick module systems. We stock a variety of pick modules, which can be set up in their original configuration or customized and engineered to fit your specific warehouse needs.
Pick Module Design & Installation Services Available
Designing and installing used multi-level pick modules is a complex process, but our experts are here to help. With our comprehensive installation services, we ensure your system is set up according to manufacturer specifications and safety standards.
FAQs About Pick Modules
What are Some Common Pick Module Configurations?
Common pick module configurations include catwalk mezzanine, full case, broken case, and mechanized systems. While most setups are customized, these configurations are frequently used to streamline picking operations based on specific order fulfillment needs.
How Do Pick Modules Optimize Picking Operations?
Pick modules optimize picking by consolidating storage and retrieval zones, reducing travel time, and streamlining workflows. They’re designed to fit into your inventory flow while maximizing efficiency and minimizing floor space usage.
How Do You Design a Pick Module?
Pick modules are typically custom-designed based on your facility’s layout, picking volume, and replenishment needs. The process involves selecting the best equipment and configuring it to support efficient, high-volume order fulfillment.
What Pick Module Design Factors Should You Consider?
When designing a pick module, it’s important to factor in safety and accessibility elements. Confirm there are clear means of egress in case of emergency, adequate head clearance for workers, and safe, accessible staircases for multi-level systems. These considerations help ensure a safe, compliant, and efficient operation.
Want to Learn More About Your Equipment Options?
From industrial shelving to warehouse mezzanines, we carry whatever you need to keep your facility floor organized and ready for the workday.
Fill out the form to the right, and an ECSE team member will be in touch soon.
If you want to reach us directly, call us at 888.294.5022
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