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Carton flow racks require no motors, electricity or manual operations — they are powered by gravity alone, leveraging inclined shelves with rollers to move items in a First-In-First-Out (FIFO) flow. Perfect for warehouses with numerous SKUs and split-case or piece picking, carton flow racking enhances visibility and improves fulfillment accuracy.
Carton flow racking is a dynamic storage system designed for continuous inventory rotation. It separates the loading and retrieval aisles for more effective FIFO stocking and picking. Unlike static racking, where stocking and picking happen in the same space, carton flow systems use gravity to move products from the loading aisle to the retrieval aisle.
Options include roller or skate wheel rails, with configurations tailored to inventory needs:
With angled shelves and rails to suit your operation, carton flow racking streamlines picking operations, reduces travel time, and boosts productivity. It’s the ideal system for optimizing space, speeding up order fulfillment, and enhancing warehouse efficiency.
Carton flow racking offers several advantages for your
warehouse or distribution center:
With up to 40 pick positions per bay, you can drastically expand the number of pick slots to accommodate more products and varying sizes.
Carton flow puts more products within reach. Workers won’t need to travel long distances to retrieve items.
Carton flow racking is designed to improve throughput, even for your fastest-moving inventory.
Easily build carton flow racking into your pick modules or as an add-on unit for existing systems.
Gravity flow restockers simply slice off the top of the case and slide it into the lane from the back of the rack, avoiding any interference with pickers on the front side.
We carry carton flow racking from all the top industry manufacturers:
Carton flow rack can optimize inventory flow in a wide range of applications:
Carton flow racking optimizes storage and fulfillment for a range of warehouse applications. Explore our blog post to learn more about what carton flow can do for your operation.
Wondering if carton flow racking is the right choice for your facility? Not seeing what you’re looking for in our inventory? The East Coast Storage Equipment team can help you find the perfect solution. Call us at 888.294.5022 or reach out online.
Carton flow racking is a versatile solution for optimizing inventory management and fulfillment. But before you make a purchasing decision, be sure to consider the following:
At East Coast Storage Equipment, we are always on the lookout for used equipment. Whether it’s carton flow racking or metal shelving, get in touch today to discuss selling your existing equipment inventory.
East Coast Storage Equipment regularly stocks used carton flow racks and flow rack components, including flow rack beds, shelves, and various roller options. Explore Span-Track, flow rail, skatewheel, and more.
We can also convert an existing pallet rack into a carton flow rack system, depending on the specs and type of pallet rack you own.
Need help installing your carton flow racking? Our expert team handles everything from site evaluation and system design to assembly and configuration. We follow industry best practices and safety standards to ensure a smooth, efficient setup. Let us take care of the details so your system is installed right the first time.
Manufacturers design carton flow systems for high-volume storage applications like case-pick of piece-pick. They work well whether your SKUs are uniform or varied in shape and size.
Carton flow racking is also ideal for continuous inventory rotation. Companies with date-sensitive products stored in cartons or cases can benefit from streamlined FIFO rotation.
The main advantage of carton flow racking is that it optimizes high-density storage of cartons and light products. On the other hand, carton flow components like roller tracks do require additional maintenance throughout the lifespan of the equipment.
Yes. We recommend that all racks, regardless of the product they store, have the proper anchoring and are bolted securely to the ground. While the products used with carton flow racking are generally lighter than traditional palletized loads, you still risk worker and facility safety if you don’t anchor your racking system.
While static racking still has a place in most warehouses, it presents some significant problems for certain order picking operations. Without streamlined, gravity flow for your inventory, workers will inevitably spend more time and energy retrieving items. They may even store the same product in different locations to alleviate this pain point. This causes storage sprawl and creates an inefficient storage system.
Carton flow racking systems are flexible, both in terms of configuration and product loads. They’re especially versatile when combined with other racking systems. For instance, you can use carton flow on lower levels for easy picking while keeping pallet storage racking on upper levels for backup storage.
From industrial shelving to warehouse mezzanines, we carry whatever you need to keep your facility floor organized and ready for the workday.
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