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Carton flow racks are gravity-powered, leveraging inclined shelves with rollers to move items in a First-In-First-Out (FIFO) process with no motors, electricity or manual operations needed. Perfect for warehouses with numerous SKUs, carton flow racking can improve visibility and order accuracy and is the perfect option for split case or piece picking.
Ideal for operations with continuous inventory rotation, carton flow racking is a dynamic storage system that separates the loading aisle from the retrieval aisle to allow pickers to operate more efficiently. By organizing stock with a carton flow system, warehouses and distribution centers can dramatically improve overall efficiency by organizing products and rotating stock manually.
In a traditional static racking system, such as selective pallet racking, stocking and picking operations happen at the same location. This can lead to inefficiencies and time wasted on travel. With a carton flow, gravity flow or Span-Track system, picking and stocking are separated. Workers load products into the loading aisle and, using gravity, they flow toward the retrieval aisle.
Depending on inventory needs, roller or skate wheel rails might have different spacing. For example, for varying carton widths, a full-bed skate wheel configuration is best. For cartons with consistent widths, a full-width steel roller configuration might be the better option. You’ll also see other configurations, like flow rails or simple angled shelves.
Carton flow racking can bring many benefits to your warehouse or
distribution center:
With up to 40 pick positions per bay, you can increase the number of pick slots to accommodate varying products and sizes.
With a carton flow system, picking operations are optimized. Workers won’t need to travel long distances to retrieve products.
If you need to manage an inventory with high turnover or a high number of SKUs, carton flow is a great equipment option.
If you’re designing a pick module system for your facility, carton flow racking can play an essential role and can even come as an add-on unit for existing systems.
Gravity flow restockers need only slice off the top of the case and slide it into the lane on the back of the rack. Since flow is stocked from the rear, restocking never interferes with picking.
We carry carton flow racking from all the top industry manufacturers:
Carton flow rack is perfect for many different types of applications:
Carton flow racking is a great choice for many different warehouse applications. If you want to learn all about the reasons this type of racking is so versatile, be sure to check out our blog on the topic.
Wondering if carton flow racking is the right choice for your facility? Not seeing what you’re looking for in our inventory? Be sure to connect with the East Coast Storage Equipment team. If we don’t have the product you’re looking for, we can help you find it. Call us at 888.294.5022 today or reach out online.
Carton flow racking is a great choice for all kinds of warehouse applications. But before you make a purchasing decision, here are a few key considerations you should keep in mind.
Here at East Coast Storage Equipment, we are always on the lookout for used equipment. Whether it’s carton flow racking or metal shelving, get in touch with the team today to learn more about selling your existing equipment inventory.
Carton flow racks are a dynamic First In, First Out (FIFO) storage system that uses inclined shelves with roller tracks for gravity-fed picking. In a carton flow rack system, product is loaded from the rear and picked from the front (different aisles).
A used carton flow system provides great product visibility and efficient picking for applications with heavy inventory rotation. You can use flow rack systems in conjunction with conveyors in a multi-level configuration to make up pick modules.
East Coast Storage Equipment regularly stocks used carton flow rack and all flow rack components including flow rack beds and shelves and several different roller options. Roller options include Span-Track, flow rail, skatewheel and more.
We can also convert an existing pallet rack system into a carton flow rack system, depending on the specs and type of pallet rack you currently own.
Should you require assistance with the installation of warehouse equipment, our comprehensive services are at your disposal, designed to ensure a smooth and efficient setup of your carton flow system. Boasting a team of seasoned experts, we excel in the complexities of racking installation, strictly adhering to industry-leading practices and safety norms. We take charge of the entire installation process, starting with a thorough site evaluation, followed by system design and finally, the assembly and configuration. Leveraging our expertise and meticulous attention to detail, you can rest assured that your carton flow racking will be impeccably and efficiently set up.
Manufacturers design carton flow systems to be ideal candidates for high-volume storage solutions like case-pick of piece-pick applications. This is also a great choice for environments with SKUs that are either uniform in shape and size or varied in size.
Carton flow racking is also perfect for continuous inventory rotation. Companies with date-sensitive products stored in cartons or cases can benefit from the high-volume storage capacity and ease of picking products from a carton flow system as well.
When it comes to carton flow racking, the main advantage is a more optimized way to deal with high-density storage of cartons and light products. On the other hand, the addition of carton flow components like roller tracks means additional maintenance is required throughout the lifespan of the equipment.
Yes. We recommend that all racking, regardless of the product they store, have the proper anchoring and bolt securely to the ground. While the products used with carton flow racking may seem lighter than traditional palletized loads, you’re still risking worker and facility safety if you don’t anchor your racking system.
While static racking can serve you well, it can present some significant problems for certain order picking operations. Because you don’t have the advantage of flowing product, workers will inevitably spend more time and energy retrieving items. Workers may even store the same product in different locations to alleviate this pain point. This causes storage sprawl and can lead to an inefficient storage system.
Carton flow racking systems can offer flexibility in terms of configuration and product loads. Another distinct advantage of this type of system is how versatile it can become when combined with other racking systems. Not only do carton flow systems adapt well to other pallet storage systems, but you can even use carton flow on lower levels for easy picking while keeping pallet storage racking on upper levels.
From industrial shelving to warehouse mezzanines, we carry whatever you need to keep your facility floor organized and ready for the workday.
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