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Drive-in racks are uniquely designed storage rack systems that maximize the use of available space by reducing aisle access while enabling more depth for storing pallets. This type of pallet racking system allows forklifts to drive directly into the lane of stacked rows.
When high-density storage is a priority, drive-in racking offers an exceptional equipment solution. The design of drive-in racks optimizes space and is especially suitable for businesses that deal with large quantities of similar products (fewer SKUs) and operate with a last-in, first-out (LIFO) inventory management system.
In drive-in racking systems, pallets are stored in deep lanes running perpendicular to the working aisles, supported by a series of rails. This design allows forklifts to enter from one side to load and retrieve pallets.
There is also drive-through pallet racking, which is slightly different from drive-in racking. In these systems, both sides are open to forklift traffic, making these systems first-in, first-out (FIFO). Keep in mind, with drive-through racks, you need an additional service aisle for lift truck traffic.
Drive-in racks bring several benefits to your facility, including:
Drive-in racks are perfect for high-density storage, making them a great tool for managing large volumes of similar products. By allowing forklifts to enter the rack lanes, drive-in racking can dramatically increase storage density within your facility.
Drive-in pallet racks capitalize on the depth of racking rather than just the vertical height. This approach better utilizes warehouse space, enabling the storage of more items within the same footprint.
With drive-in racking, operators retrieve pallets in a LIFO manner. That makes these racks ideal for goods with a longer shelf life or those that don't require immediate rotation. The design allows for quick and efficient loading and unloading.
Drive-in pallet racks can handle heavy loads and prolonged use. They often need to stand up to regular wear and the occasional bump from lift truck equipment. These racks provide exceptional strength and stability, securing your inventory and ensuring the safety of your warehouse personnel.
Though designed for high-density storage of similar products, drive-in racks can still accommodate pallets of various sizes. This gives you flexibility in managing diverse inventory and storage needs.
Due to its high-density storage capacity and efficient use of space, drive-in racking has numerous applications, such as:
While you’ll find many different types of storage equipment to outfit your warehouse or distribution center, drive-in racking offers some unique advantages in terms of storage capacity. How much? Here at East Coast Storage Equipment, we’ve seen drive-in racking systems increase capacity by an astounding 75%.
We stock a wide selection of drive-in racking from many of the
industry's top manufacturers, including:
Much like other pallet racking systems, drive-in racking is not a single piece of equipment but rather a combination of several racking components.
Here is what you need to know about drive-in pallet racking components:
Upright frames, or uprights, form the vertical structure of the drive-in pallet rack. They support the horizontal support beams and provide stability to the platform. Manufacturers usually use high-strength steel to build uprights and space them at intervals that correspond to the size of the pallets being stored.
Drive-in rail support beams support the drive-in rails and tie the frame lines together to add rigidity to the racking structure. Manufacturers place the support beams at the two rearmost post positions.
Drive-in rails, made from rugged structural steel, attach to the support arms and beams, running the full length of the system. They provide a continuous seat for pallet storage. For longer systems, drive-in rails may come in two pieces.
Overhead tie beams tie the system together above the top load in the down-aisle direction. Usually made from strong structural steel, they provide additional rigidity and stability to the entire bay structure and play an integral part in seismic safety.
Drive-in racking features two sets of x-braces, both on the top of the structure and the rear. Each level of racking should have a set of braces toward the rear, with the placement of top bracing depending on the manufacturer.
Adding used drive-in racking can be a game-changer for your warehouse or storage facility. However, like any other major equipment purchase, choosing the right drive-in racking system requires careful consideration of several factors.
Here are a few essential things to keep in mind before making a purchase:
Identifying your unique storage needs is the cornerstone of selecting the right drive-in racking for your facility. Here are a few parameters to consider:
Here are a few key things to keep in mind when trying to get a handle on your budget for pre-owned drive-in racks:
Looking to sell your drive-in pallet racks or other used material handling equipment? East Coast Storage Equipment makes it simple. We buy used drive-in pallet racks and resell them.
If you need help installing drive-in rack of other warehouse equipment, our comprehensive installation services are at your disposal.
Our team of material handling experts excels in the complexities of racking installation and strictly adheres to industry standards and safety norms. We take charge of the entire installation process, starting with a thorough site evaluation, followed by system design, and ending with the assembly and configuration.
With our expertise and meticulous attention to detail, you can rest assured that your drive-in racking system will be impeccably and efficiently set up.
When you’re about to invest money in industrial racking, it’s normal to have questions. The good news is that the East Coast Storage Equipment team has answers.
Manufacturers design drive-in racking systems for large stock and a few product types, but they offer plenty of advantages over other forms of pallet storage racking. The deep lanes used in drive-in systems help reduce space limitations and cut costs for storage. Drive-in systems also eliminate the need for multiple access aisles, freeing up even more precious floor space.
When we are talking about drive-in racking, we are often referring to a system of storing pallets in a last-in/first-out (LIFO) configuration. Workers will load pallets and retrieve them from the front side. In this system, the last pallet loaded becomes the first pallet that is accessible.
For drive-through racking, workers will use a first in/first out (FIFO) configuration for pallet storage. Workers load pallets on one side of the rack, while the other side is for unloading. This ensures you have access to the oldest product first.
A drive-in racking system uses a single entrance for forklifts and other lift equipment. The driver can drive into the racks to place pallets or retrieve them. Instead of beams blocking access, a unique system of set arms holds pallets while providing enough space for a forklift to pass in and out.
Yes. When used correctly, drive-in racking reduces the number of needed aisles and increases overall storage capacity by allowing palletized loads to be optimally stored while still allowing forklift access. Of course, you’ll need to pair the right racking with an optimized warehouse layout for the best results.
Drive-in racking is LIFO or Last-in-First-out. In this system, the last pallet placed in the rack is the first retrieved by forklift operators. If you’re looking for a FIFO, or First-in-First-out system, drive-through rack is the system you need to consider.
Yes, drive-in racks are a great choice for freezer and cold storage environments. In temperature-controlled spaces where square footage is typically limited., drive-in racks can offer some much needed vertical storage space. And many drive-in racks are built with materials and coatings that resist corrosion from cold and humid conditions.
Not usually. Older racks might show earlier signs of wear, but because we inspect our used inventory so closely, there is very little risk of any extra maintenance being necessary. But keep in mind that regular maintenance, such as checking for damage, ensuring bolts are secure, and addressing wear and tear, is essential for both used and new racks
Yes, you can relocate and reconfigure drive-in racking relatively easily. Because of its modular design, adjustments like adding or removing bays, changing aisle widths, or modifying rack heights are fairly straightforward.
However, relocate or reconfigure drive-in racking carefully to maintain structural integrity and your compliance with safety standards. It's often a good idea to work with professionals like our team who can disassemble, transport, and reinstall the racks properly.
Drive-in racking needs a flat, level, and stable concrete floor to ensure safety and proper functionality. Your floor should have sufficient load-bearing capacity to support the weight of the racks, stored products, and equipment like forklifts. Anchoring the racks securely to the foundation is key to preventing shifting or instability during use.
If you have any doubt whatsoever, consult with a professional to evaluate your floor’s suitability for drive-in racking systems.
Yes, you can integrate drive-in racks with other racking systems to create a hybrid storage solution tailored to your facility's unique needs. For example, you could combine drive-in racks with selective or pallet flow racks to accommodate a mix of high-density storage and easy access for frequently picked items.
Considering a dynamic, high-density pallet racking solution?
Let us do the heavy lifting when it comes to finding the right drive-in rack system for your warehouse or distribution center.
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