Rebuilding Efficiency for a Global Medical Product Manufacturing Leader
How East Coast Storage Equipment delivered a seismic-compliant selective racking system with nearly 15,000 pallet positions — on time, on budget, and inspection-approved on the first go.
When Precision and Deadlines Matter, ECSE Delivers
When a global medical product manufacturer consolidated several operations into a single 600,000-square-foot facility in Rancho Cucamonga, California, they needed a storage partner who could do more than just install racking. They needed a team capable of navigating California’s strict seismic and fire safety codes, working within a tight 12-week timeline, and delivering a fully operational, compliant warehouse ready for immediate use.
East Coast Storage Equipment rose to the challenge. We engineered and installed a selective and double-deep selective pallet racking system designed for high capacity, efficiency, and precision compliance.
The project finished ahead of schedule, passed every inspection on the first attempt, and helped the client streamline their distribution under one roof.
Project Snapshot
- Industry: Medical product manufacturing
- Location: Rancho Cucamonga, CA
- Facility size: 600,000 square feet
- Racked area: 100,000 square feet
- Pallet positions: 14,890
- Timeline: 12 weeks total project window; 4-week installation
- System type: Selective and double-deep selective
- Compliance: Full seismic and fire safety approval on first inspection
The Client & the Challenge
A global medical product manufacturer was preparing to consolidate multiple facilities into a new, state-of-the-art 600,000-square-foot warehouse in Rancho Cucamonga, California. The move would streamline operations and centralize distribution — but only if the new facility could be outfitted quickly, efficiently, and in full compliance with California’s strict seismic and fire safety codes.
The client came to East Coast with a completed warehouse layout from a third-party consultant. What they needed wasn’t a redesign. They were looking for flawless execution. They were on a tight 12-week schedule to move in and begin operations, and their racking system had to support heavy loads of up to 5,000 pounds per level. That meant every upright, beam, and row spacer had to meet rigorous seismic standards.
The challenge was clear:
Deliver a high-density, code-compliant storage system that maximized capacity, met every local requirement, and could be installed within a narrow window — all while maintaining the precision and quality our company is known for.
Our Approach
From the very beginning, we approached the project with precision and planning. Before quoting a single component, the team consulted with in-house engineers and fire safety experts to confirm that the proposed design met every local seismic and fire code requirement. This is how we ensured a smooth approval process and eliminated costly redesigns later on.
Preliminary engineering calculations were reviewed with the racking manufacturer to guarantee that the uprights, beams, and row spacers could safely handle the required 5,000-pound-per-level load under California’s strict seismic standards. Every element was verified for compliance before we ordered materials.
East Coast Storage Equipment also took full ownership of permit management. That meant coordinating directly with local authorities and inspectors to move the process forward efficiently.
One key innovation came through collaboration with a fire safety consultant: Instead of installing traditional backer beams or flue keepers, we applied “keep clear” labels to beam faces to meet fire code spacing requirements. This solution maintained compliance while saving the client roughly $150,000 in additional materials and labor.
Even with nationwide production lead times stretching to 12 weeks, our careful scheduling, supplier coordination, and clear communication kept the project on track and on time. That set the stage for a flawless installation phase.
Installation & Execution
Once materials arrived on-site, the East Coast installation team went to work on a massive, 100,000-square-foot racking area and uprights weighing 465 pounds each. Despite the scale and physical demands of the project, we completed the installation seamlessly within four weeks. We met every milestone without a single delay.
Our commitment to accuracy and compliance paid off: The system passed all permits and inspections on the first attempt. Zero corrections required.
To ensure the client could begin warehouse operations immediately, we also handled barcode labeling across the entire system. This final step gave the facility a ready-to-use storage solution. It was organized, compliant, and operational from day one.
The Results
The results of this project speak for themselves:
- Zero inspection corrections. First-pass approval for all permits and inspections.
- $150,000 saved in fire code compliance costs through our innovative use of “keep clear” labeling.
- On-time delivery and installation, despite tight material production lead times.
- Fully compliant, high-capacity racking system supporting 5,000 pounds per level.
- Client satisfaction. The client was happy and all expectations were met.
With engineering precision, proactive planning, and flawless execution, our experienced team demonstrated why businesses across the country trust us to deliver turnkey warehouse storage solutions —
Ready to Take the Next Step?
Got a complex, code-heavy warehouse project on your horizon?
Whether you’re consolidating facilities, expanding capacity, tackling seismic and fire safety requirements, or something else, East Coast Storage Equipment delivers efficient, compliant storage solutions — designed, permitted, and installed on time and on budget.
Let’s build your next success story. Contact us today to discuss your project with our team of experts: online or by phone at 888.294.5022.